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Non-woven fabrics-basic knowledge of non-woven fabrics

February 01, 2021

1. The definition of non-woven fabric
Nonwoven (nonwoven), also known as non-woven fabric, non-woven fabric.
Oriented or randomly arranged fibers are combined with each other through friction, entanglement or bonding or a combination of these methods to make a sheet, web or batt. Excludes paper as well as woven fabrics, knitted fabrics, tufted fabrics, stitched fabrics with stitched yarns and wet felt products (regardless of whether such products have been reinforced by needle punching).
The fibers can be natural or chemically processed, and can be short fibers, filaments or fibers formed on the spot.
Note: 1. The difference between wet-laid nonwovens and wet-laid papermaking is that nonwovens should meet one of the following conditions:
a. The fiber whose fiber component has a ratio of length to diameter greater than 300 (excluding chemically cooked plant fiber) accounts for more than 50% of its mass;
b. In its fiber composition, the fiber whose length to diameter ratio is greater than 300 (excluding chemically cooked plant fiber) accounts for more than 30% of its mass, and its density is less than 0.4/cm⒊
2. It is not considered that viscose fiber is chemically cooked plant fiber.
2. Fiber raw materials
There are many types of fiber materials suitable for non-woven fabrics, mainly natural fibers and chemical fibers. In order to make non-woven fabrics with different properties, uses and styles, high-performance special fibers and functional and differentiated fibers can also be used.
(1) Natural fibers: such as cotton, wool, hemp, silk, etc.;
(2) Chemical fibers: such as viscose fiber, polyester, nylon, polypropylene, acrylic, vinylon, etc.;
(3) Differential fibers and high-performance fibers;
Such as: low melting point thermal bonding fiber (ES fiber, modified polypropylene, copolyamide, copolyester, etc.);
Superfine fiber (fineness less than 0.3dtex);
Three-dimensional crimped hollow fiber;
Colored fiber
High-performance fibers (carbon fiber, aramid, polyphenylene sulfide, polyetherketone, etc.);
Water-soluble fiber (water-soluble polyvinyl alcohol fiber, hydroxymethyl cellulose fiber, etc.)
(4) The properties of main chemical fibers and special fibers used in nonwovens (table omitted)
3. Classification of nonwovens
There are many classification methods for nonwoven fabrics, which can be classified according to the processing route of the nonwoven department: the method of forming the web and the classification of the product use
Fourth, non-woven products and applications
(1) Non-woven fabrics for medical and health use
Fabrics for diapers and sanitary napkins; surgical gowns, cap covers, shoe covers, masks, face masks, hospital patients, bed sheets, mattresses, pillowcases, anti-bacterial cords; wet towels, cotton balls, disinfection wraps; white blood cell separation materials, Artificial skin; basic materials for use of labor protective clothing in radiation situations; medical tape base cloth, bandage base cloth, wound dressing, wound cushion, blood sucking cloth.
(2) Non-woven fabrics for household decoration
Carpets and flooring materials;
Carpet backing
Curtains and curtains;
Tablecloths, bedspreads, wall coverings;
Mattress and furniture covering cloth;
artificial turf.
(3) Non-woven fabrics for clothing
Decorative lining of various clothes;
Winter warmth flakes;
Outerwear and underwear;
Clothing accessories (clothing labels, lace, bras, shoulder pads, etc.).
(4) Footwear and imitation leather non-woven fabric
Fabric, artificial suede;
The inner lining of shoes, leather bags and suitcases;
Intermediate lining and support (reinforcement) materials.
(5) Filter material
Conventional filter materials: used in air conditioners, kitchen smoke filters, beverage liquid filtration, etc.;
High temperature resistant and corrosion resistant filter material: used to filter high temperature and corrosive exhaust gas and dust emitted by industrial furnaces.
(6) Geotextile
Geotextile infiltration trench for underground irrigation and drainage;
Geotextile for drainage used for separation and reinforcement in highway and railway construction;
Geotextile for bank slope and dam reinforcement; geotextile for bridge engineering; waste storage pool; impermeable geotextile for artificial pool; waterproof asphalt base cloth.
(7) Automobile industry
Seat covers, sun visors, soft door cushions, roof and luggage compartment cushions and covering materials, heat and sound insulation materials, vaporizers, air filters, tufted carpet base fabrics; needle-punched looped molded carpets, sofas Upholstered material.
(8) Nonwovens for industrial use
Deoiling at the sea surface of the port and recovering oil absorbing materials from oil leakage in offshore oil production areas;
Electrical insulation materials; battery separator cloth; industrial polishing materials;
Glass steel pipe reinforced substrate, industrial tape substrate, industrial hose substrate.
(9) Non-woven fabrics for agriculture
Household harvest cloth, anti-frost cloth, anti-insect cloth, soil moisturizing cloth, seedling raising cloth, greenhouse.
(10) Non-woven fabrics for household goods
Wipe cloth, shoe cloth, suit cover, furoshiki cloth, bedding collection bag, pillowcase, chair sand cover, gift bag, tea bag, kitchen filter residue, water filter bag.
(11) Other
Disk liner
Coated base fabric
Packaging material;
Special paper (high-grade banknote printing paper, certificates, map cloth, calendar cloth, oil truck calligraphy cloth).

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